GE SS1000 Manual do Utilizador Página 1

OSMONICSTONKAFLOPUMPSSS SERIESINSTALLATION, OPERATION, AND MAINTENANCE MANUALFor SS500, SS1000, andSS1800 SeriesTonkaflo CentrifugalPumps with X, XB

2.6 Pump NomenclatureExample:2.7 SpecialLiquidsFor liquids other than water, aqueous solutions, or corrosive solutes, consult thefactory for compatibi

3.0 PUMP INSTALLATION3.1 InspectionYour pump was inspected and tested at the factory prior to shipment to ensure itmeets the requirements of your orde

IMPORTANT: Should your application require pump operation with a neg-ative gauge pressure at the inlet, consult the factory or yourlocal Tonkaflo pump

Size selected should result in frictional line loss of 5 psi/100 ft (1.1 kPa/M) orless for suction lines and 10 psi/100 ft (2.3 kPa/M) or less for dis

Figure 3.2Installation ofDischarge Screen3.4 Pump PrimingIMPORTANT: THE INLET PIPING AND PUMP MUST BE FILLED WITH LIQUID (i.e.,PRIMED) BEFORE START-UP

3.6 Motor Wiring3.6.1 Single-Phase MotorsWhen initially connecting to the power source, be certain that the motor volt-age connections and available l

D. Compare the results observed. The wire connection that yield-ed the highest pressure and flow rate is the proper connection.Interchange the two le

Figure 3.4“Rolling” the Leadsto Balance CurrentDraw11

4.0 GENERAL TROUBLESHOOTING FOR ALL PUMPS4.1 Troubleshooting Chart12MOTOR RUNS HOT OR STOPS1. Motor surface temperature up to 104°F (40°C) over ambien

4.2 Mechanical Seal LeakageWARNING: POWER MUST BE DISCONNECTED BEFORE MAINTENANCE!If liquid is leaking from the hole on the bottom or on either side o

Figure 4.5Removal of Pump Liquid-End fromFigure 4.6Removal of MechanicalSeal Holder fromMotor Adapter14

Figure 4.7Removal of Mechanical Seal from Pump Shaft and Cavityof Mechanical Seal Holder3. Remove the rotary portion (spring, washer, and face assembl

7. Examine the rubber O-ring on the mechanical seal holder and, if the O-ring isdamaged, replace it with a new one. A new O-ring is included with the

5.0 TONKAFLO PUMP FIELD MAINTENANCE5.1 Motor Bearing LubricationMotors up to 3 Hp typically have sealed bearings. Motors of 5, 7.5, and 10 Hp may orm

5.3 Motor Installation: XB and XC Motor Adapter PumpsSTEPS1. On a used motor, file the motor shaft smooth where the set screws wereseated.2. Coat the

6. Slide the liquid end assembly off of the pump shaft, taking care not to bendthe pump shaft.7. Remove the retaining ring and remove. The rotary hea

8. Install the retaining ring into the shaft groove with the sharp edges away fromthe motor.9. Install the liquid end assembly onto the pump shaft. D

6.0 LIQUID END - TONKAFLO SERVICE POLICYSections 4.0 (General Troubleshooting for All Pumps) and 5.0 (Tonkaflo Pump FieldMaintenance) in the Tonkaflo

7.0 TONKAFLO PUMP RETURN GOODS AUTHORIZATION (RGA) PROCEDUREIf you wish to return goods for repair, warranty evaluation and/or credit, please have you

8.0 DIMENSIONAL DRAWINGS8.1 500X Motor Adapter PumpsFigure 8.8500X MotorAdapter Pump23

INSTALLATION, OPERATION AND MAINTENANCE MANUALFOR SS500, SS1000 AND SS1800 SERIESTONKAFLOCENTRIFUGAL PUMPSWITH X-, XB- OR XC-FRAMESMOTOR ADAPTERS WI

8.2 500 XB Motor Adapter PumpsFigure 8.9500 XB MotorAdapter Pump24

8.3 1000X and 1800X Motor Adapter PumpsFigure 8.101000X and 1800XMotor Adapter Pump25

8.4 1800XB Motor Adapter PumpsFigure 8.111800XB MotorAdapter Pump26

8.5 1800XC Motor Adapter PumpsFigure 8.121800XC MotorAdapter Pump27

9.0 CUTAWAY DRAWINGS9.1 X Motor Adapter PumpFigure 9.13X Motor AdapterPump28

9.2 XB and XC Motor Adapter PumpFigure 9.14XB and XCMotor AdapterPump29

10.0 STANDARD MODEL PARTS LIST10.1 Spare Parts List30Item1245678910111213a13b13c141516DescriptionLiquid End AssemblyMotor AdapterShaft CouplerSet Scre

10.2 Accessories31Item17a1819a19b20a20bDescriptionBolt, 5/16-18NC x 1Lock washer, 5/16Bolt, 3/8-16NC x 1.25 LongBolt, 1/2-13NC x 1.25 LongLock washer,

10.3 Mechanical Seal Replacement Kit32DescriptionStandard, 200 psig (13.8 barg)High-Pressure, 300 psig (20.7 barg)High-Pressure, 400 psig (27.8 barg)A

11.0 ORDERING PARTSOrder parts through your local distributor or directly from:GE InfrastructureWater & Process Technologies5951 Clearwater DriveM

Page4.0 GENERAL TROUBLESHOOTING FOR ALL PUMPS 124.1 Troubleshooting Chart 124.2 Mechanical Seal Leakage 134.3 Mechanical Seal Replacement: SS500, SS10

12.0 WARRANTYTONKAFLO PUMP WARRANTYGE warrants its pumps to be free from defects in design, material, or workmanship for a peri-od of 15 months from r

For more information call 952-933-2277 or 800-848-1750 in the U.S., or visit www.gewater.com.© 2004, General Electric Company. All rights reserved.P/N

Page10.0 STANDARD MODEL PARTS LIST 3010.1 Spare Parts List 3010.2 Accessories 3110.3 Mechanical Seal Replacement Kit 3211.0 ORDERING PARTS 3312.0 TONK

1.0 INTRODUCTIONThis manual contains information important to the installation, operation, and maintenanceof your Tonkaflomulti-stage centrifugal pum

2.0 TONKAFLO SPECIFICATIONSThe Tonkaflo pumps covered in this instruction manual are the lower capacity SS500, SS1000,and SS1800 Series pumps. These

2.2 Maximum Developed Boost PressureTable 2.2Maximum DevelopedBoost Pressure2.3 Maximum Recommended Operating TemperatureThe maximum recommended opera